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Operations & Management Consulting — Gemba Concepts


Operations & Management Consulting

Cut Costs.
Fix Operations.
Grow Profitably.

We deploy full-time consultants on your shop floor — not in a boardroom — until results are embedded into your daily operations. Manufacturers across India, the Middle East, and Southeast Asia choose Gemba Concepts to drive real transformation.

500+
Clients Served
1M+
Consulting Hours
40+
Sectors
5
Countries

AL
TG
SB
MK
+

Ashok Leyland, Trident, Sobha and 500+ others trust us

Free Consultation
Talk to an Operations Expert
No sales pitch. A 30-min conversation about your specific challenges.





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One of our operations experts will reach out within 24 hours to schedule your consultation.


Full-time on-site consultants

Results embedded — not just reported

Serving India, Middle East & SE Asia

Shop floor execution — not just advisory

The Operations Problems That Eat Your Margins

Whether it’s inventory piling up, lead times slipping, or productivity stalling — we’ve solved these exact problems across 40+ sectors.

📦

Inventory Overload

Capital blocked in excess stock, space constraints, working capital pressure.

Up to 60% inventory cost reduction

⏱️

Long Lead Times

Unpredictable delivery cycles, missed commitments, lost customer trust.

Up to 90% lead time reduction

👷

Low Productivity

Output not matching manpower costs. Founders pulled into daily firefighting.

Up to 50% productivity improvement

⚠️

Quality Issues

Rework, returns, and inconsistent output eroding margins and brand reputation.

Up to 70% defect reduction

💸

Rising Costs

Costs rising faster than revenue. Margins shrinking despite growth.

Direct P&L improvement from Day 1

🔄

Process Chaos

Operations dependent on people, not systems. Key person dependencies.

System-led, scalable operations

Real Transformations. Measurable Numbers.
These aren’t projections. These are results from clients who were exactly where you are now.
Chemical Manufacturer

25% Faster Lead Times & 30% WIP Reduction — Without Expansion

25%
Lead Time Reduction
30%
WIP Reduction
85%
On-Time Delivery
Chemical Industry · Lean Layout + Value Stream Mapping

Home Appliances Manufacturer

50% Productivity Improvement & 90% Lead Time Reduction

50%
Productivity Gain
90%
Lead Time Cut
20%
Manpower Cost Saved
Home Appliance · Single Piece Flow + Line Balancing

FMCG Manufacturer

PM Inventory Costs Cut by 60% & Productivity Up 22% — No Expansion

60%
PM Inventory Cost Cut
22%
Productivity Gain
99.5%
OTIF Performance
FMCG · JIT + ABC Analysis + Kanban

Footwear E-Commerce DC

22% Manpower Reduction & 35% Throughput Improvement in Warehouse

22%
Manpower Reduced
35%
Throughput Time
₹85L
Wastage Savings
Retail / E-Commerce · Lean Layout + WMS

We’re Different Because We Stay Until It Works
Most consultants hand you a report. We stay on your shop floor until the results are embedded into daily operations.
01
🏭

Full-Time On-Site Deployment

Our consultants work full-time on your shop floor — not part-time advisors in a conference room. Real-time decisions, precise execution where it matters.

02
🔍

Gemba-Based Problem Solving

We solve problems as they happen — not after reviewing reports two weeks later. Issues are caught, analyzed, and fixed at the point of work.

03
📌

Until Results Are Embedded

We don’t leave when the project ends. We stay until improvements are implemented, stabilized, and embedded into daily operations — only then do we hand over.

What Leaders Say After Working With Us
From Directors to Managing Directors — here’s what happens when Gemba Concepts works on your floor.
★★★★★

“Their hands-on approach resulted in practical and tailored solutions that reduced wastage, optimized processes, and increased overall equipment effectiveness.”

JD
Jainam Deliwala
Director

★★★★★

“Exceptional expertise in implementing lean methodologies, reducing operational inefficiencies, and deploying technology-driven solutions for inventory control.”

SW
Sanjeev Wangoo
Executive Director

★★★★★

“Their outstanding performance exceeded our expectations, leading us to extend the project for an additional four months to address other critical areas.”

AS
Aniket Shah
Director

★★★★★

“Gemba Concepts delivered professional services that significantly enhanced our ground-level processes and helped identify actionable improvement opportunities.”

MM
Manoj Marathe
Senior Vice President

★★★★★

“Data-driven approach, strong cross-functional coordination, and deep commitment to operational excellence make them an asset to any organization.”

SG
Sajan Ganapathy
CEO

★★★★★

“They helped us improve OEE, improve quality, and define KPIs for strategic decision-making, leading to increased productivity and better performance.”

NJ
Naresh Jain
Managing Director

Trusted by India’s Leading Manufacturers
Ashok Leyland
Trident Group
Sobha
Synthite Industries
Parksons Packaging
Mayur Uniquoters
Arfin India
Veedol

Your Operations Can Perform Better.
Let’s Prove It.

Book a free 30-minute consultation with one of our operations experts. We’ll look at your specific challenges and show you where the real opportunities are.

No commitment — just a genuine conversation
Speak directly with a senior consultant
Specific insights for your industry & scale
Response within 24 hours, guaranteed

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